What is Slag?

Mary McMahon
Mary McMahon

Slag is a byproduct of metal smelting, and hundreds of tons of it are produced every year all over the world in the process of refining metals and making alloys. Like other industrial byproducts, slag actually has many uses, and rarely goes to waste. It appears in concrete, aggregate road materials, as ballast, and is sometimes used as a component of phosphate fertilizer. In appearance, slag looks like a loose collection of aggregate, with lumps of varying sizes. It is also sometimes referred to as cinder, in a reference to its sometimes dark and crumbly appearance.

Aluminum is a common component of slag, along with silicon and magnesium.
Aluminum is a common component of slag, along with silicon and magnesium.

This substance is produced during the smelting process in several ways. Firstly, slag represents undesired impurities in the metals, which float to the top during the smelting process. Secondly, metals start to oxidize as they are smelted, and slag forms a protective crust of oxides on the top of the metal being smelted, protecting the liquid metal underneath. When the metal is smelted to satisfaction, the slag is skimmed from the top and disposed of in a slag heap to age. Aging material is an important part of the process, as it needs to be exposed to the weather and allowed to break down slightly before it can be used.

Slag is commonly used to make cement.
Slag is commonly used to make cement.

Common components of slag include the oxides of silicon, aluminum, and magnesium, as well as sulfur, which is always present. It also contains phosphorous, calcium, ash, remnants of flux materials such as limestone, and remainders of chemical reactions between the metal and the furnace lining. Other compounds found in this material depend on the type of smelting. Non-ferrous smelting, used to refine copper, lead, and similar metals, produces highly ferrous slag, as iron is an undesired element. Ferrous smelting, such as that used to produce steel, creates non ferrous slag, as all the iron is used in the smelting process.

Cinder blocks can be made from slag.
Cinder blocks can be made from slag.

After slag is allowed to age, it can be sold for use in other industrial processes. One of the most common is as a constituent of concrete and cement. Slag works very well as a loose aggregate and can be ground to produce a more even grain. It is also mixed with materials for making roadways, used as ballast on trains and large trucks, and is also applied as phosphate fertilizer. When used as fertilizer, the slag is ground very fine before being spread, and it slowly time releases nutrients because it takes a long time to break down.

Sulfur is a common component of slag.
Sulfur is a common component of slag.
Slag can include oxides of silicon.
Slag can include oxides of silicon.
Metals start to oxidize as they are smelted and slag forms a top crust during this process that protects the liquid metal underneath.
Metals start to oxidize as they are smelted and slag forms a top crust during this process that protects the liquid metal underneath.
Copper slag is a by-product created during the extraction of copper from copper ore.
Copper slag is a by-product created during the extraction of copper from copper ore.
Mary McMahon
Mary McMahon

Ever since she began contributing to the site several years ago, Mary has embraced the exciting challenge of being a wiseGEEK researcher and writer. Mary has a liberal arts degree from Goddard College and spends her free time reading, cooking, and exploring the great outdoors.

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Discussion Comments

skniazi722

How many types of slag are there? What is the chemical analysis of slag? What is it according to result.

Sio2 25 (- + 5)%

Al2o3 7(- + 5)%

Cao 25 (- + 5)%

Fe2o3 6 (- + 5)%

Mgo 0-3%

K2O 1-4%

Na2O 0-1%

TiO2 0-2%

MnO2 80.07PPm

SO3 0-1%

Cr2O3115.56ppm

Cl 0.0002

yy22kk

I put some slag in a part of my back yard where the soil stays moist. I put it there to drive on the part of the yard. Since I put the slag there, my office near the yard has a strong fishy odor when it gets hot outside. Also, I am having some allergic like reactions when I am in the office (mucus build up, burning in chest and stomach). I now see a brown slimy residue coming out of the soil area. It is very slippery. I am thinking about removing the slag but not sure if I can do it without an environmental specialist.

anon340071

What is the difference between basic and acidic slag?

anon311693

Industrial slag is toxic and it should not be used in a residential environment unless it is sealed beneath an impermeable barrier such as concrete or asphalt. It commonly tests positive for both lead and arsenic which are toxic metals that can leech into the surrounding environment.

In many states, heavy concentrations of slag can be considered to be a "recognized environmental condition" and a due cause for environmental remediation.

anon288229

A new product called Lemeltic Flux has been released onto the market by a company called Lemeltic Technology. It is used for melting and casting precious metals and the base metal brass. The amazing fact about this flux is that no slag is produced and the flux is non-toxic, a world first!

anon87679

you should not be using slag. it is very dangerous and highly flammable. it can cause a fire of up to 4000'

anon83326

Careful. Some slag can be classified as hazardous waste due to high metal levels (total and soluble). I would not want it on my property. I have seen regulatory agencies require costly remediation at sites were slag was found to contain high lead levels, etc.

anon78207

where is the purpose of slag blended cement? i want to know in what type of soil this type of cement is used.

anon75408

Can anyone tell me if using slag instead of gravel is safe? Does it cause lead build up in the soil that can seep into your well water?

anon69405

What are the components of ood slag?

snowbored

Thanks wisegeek.

anon43260

"What is mean by acidic and basic slag?"

That depends on the operation through which it is produced. suppose if it's a gasification slag, surely it contains acidic components. that is called an acidic slag

anon39630

I found some slag from an old steel plant that I brought home to use as lawn art. Is slag toxic in any way?

pradigan

Can I use slag material as a backfill behind timber tie retaining walls? I am building 3 foot high walls made of treated 6x6 timbers ties. I have designed the deadman/headers to go back into the "stable triangle" behind the wall. I have 15-20 yards of slag from an old foundation. I am afraid of using it as backfill for the new walls. It seems as though it is very unstable and will not suffice to hold the deadmen in place. Can anyone offer advice???

khalid

What is mean by acidic and basic slag?

vijendra

in some stage slag is not fluid, why?, after adding sufficient amount of lime, even then foaminess in slag not come, arcing not cover, and this is look like just like dead body. pl suggest me what is problem

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