What is Spray Foam Insulation?

manufacturing industry

Spray foam insulation is polyurethane foam pumped into the home to insulate walls, ceilings and everywhere else one would expect insulation. As a result, it helps to keep the heat inside during the cold months and the hot air outside when it's warm. While regular fiberglass insulation can be easily installed by the homeowner, spray foam insulation isn't a do-it-yourself project. A professional will need to be called in.

Like any insulation, there are pros and cons to spray foam. Because it needs to be professionally installed, spray foam insulation is expensive, about twenty percent more expensive than fiberglass insulation. The process isn't neat, and the homeowner can expect to see foam places other than the intended target. If too much insulation is sprayed in, the walls can buckle as the foam expands. Your professional should know just how much to apply.

Cost and cleanliness aside, there are clear benefits to using spray foam insulation. Because it's a spray and not a long piece of pink fiberglass, spray foam insulation gets into all of the tiny nooks and crannies, providing better insulation. Drafts are filled and the house is warmer in the winter. No cold air can escape in the summer either. In light of these facts, the homeowner with spray foam insulation can expect lower utility bills.

Because spray foam insulation fills every little crack and crevice, vermin and bugs have a harder time getting into the home, saving on extermination bills. Plus, it's such a great adherent, it can stick to a floor and insulate from underneath.

Most homes insulated with spray foam have a higher resale value, especially newer homes. There are environmental advantages as well; most notably, there aren't any fiberglass particles floating around in the air.

Spray foam insulation also seems to last longer. It sticks to the walls and won't fall off like fiberglass. An extra bonus is that it doesn't cause itching when touched, unlike fiberglass foam, and it inhibits mold because it doesn't absorb water.

The do-it-yourselfer can also purchase small cans of foam at the home improvement store. These are perfect for sealing cracks around doors and windows as well as gaps around pipes and fixtures. For bigger insulation projects, however, it's in your best interest to call in a professional.

While it's more expensive to install spray foam insulation than fiberglass, it pays for itself with the money saved on utility and repair bills. When it comes to deciding which insulation is best for the home, spray foam insulation is the hands-down winner.

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Posted by: foilman
I own my own insulation company and I have had several customers here in South Louisiana call me with moisture problems because of foam. Most of them have been under floor, but I have had some attic and wall problems also. I have three customers that have had to rip out their entire subfloor because the foam rotted it. So to say that spray foam is the perfect insulation is outrageous and foam installers should stop lying about the truth of the matter. I also install radiant barriers and reflective foil, which my customers say is "the best bang for your buck" instead of paying 30-40% more to insulate your house. I know also a close family member that owns a company and sprayed his own house. While letting it air out the toxic and flammable fumes burned his own house down. I know for fact and have numbers to back up my statement that foil in conjunction with cellulose is the best way to go.
Posted by: tradesman1
A traditionally built house uses a combination of a whole-house wrap, a moisture barrier, and a ridge vent on the roof to provide ventilation and to facilitate the movement of moisture out of the home. It may not be a perfect system, but it's a system that works; it has been tried and tested.

Perhaps I was not clear in my original post. It's the wooden frame of the house that is of major concern for mold, not mold within the insulation. Moisture is the only ingredient necessary to cause wood to rot. Sprayed foam insulation may be mold and moisture resistant, but the wood surrounding it is not.

To suggest that a bathroom exhaust fan would be adequate enough to remove moisture from a completely sealed house is not only foolish but dangerous. I hope this not what is done in the homes you're responsible for.

FACT: new construction with sprayed foam insulation requires an upgraded HVAC system with a superior dehumidifier and an energy recovery unit. The costs of this will be significantly higher than a standard HVAC system. Again, fact: the survival of the home's substructural components such as framing are completely reliant on your HVAC system. Fact: sealed, the house will become a heat sink, absorbing heat during the day and releasing it into the home at night. It will significantly reduce the life of roofing materials such as shingles (e.g. "baking the shingles off the house").

Posted by: anon4303
Re: Tradesman 1 comments

You should really know what you are talking about before you post. First of all, mold (like the kind you often see in fiberglass) does not occur in a home insulated w/SPF. Why?, because you need dust and moisture for mold to grow. Both of these are eliminated with the use of foam. This is well known. Another well known fact is moisture build up is often the result of warm moist air condensing on the cold surfaces of the attic. Again, because (with foam)the attic air is conditioned, condensation(moisture) doesn't occur. As far as a house "breathing" that is just ridiculous. Do you want Dust, pollen, allergens and drafts "breathed" in? Do you want your costly conditioned air "breathed" out? Of course not. Build Tight and Breath Right is how we do it. Air Handling systems are simple and inexpensive and can consist of a good quality bathroom exhaust fan and that's it. Problem Solved. Lastly, HVAC equipment can be downsized with the use of foam (By 10-20%). Also the HVAC equipment cycles less often and works less hard due to the air sealing efficiency of SPF.

Posted by: tradesman1
What about moisture and mold? If a house is sealed there is no way for contaminants and moisture to escape on their own. I've heard the upfront cost can be triple, just in necessary HVAC work to properly ventilate the house. It's a serious concern building a house that 100% reliant on HVAC equipment for survival of sub-structural components such as framing. Conventionally built, a house can breath on its own, providing good opportunity for moisture to escape through ridge venting and sidewalls. If the past few years have shown us anything, it's that weather patterns are becoming increasingly more erratic and more extreme. This has placed significantly more strain on everyone's HVAC systems, causing more power usage, and if prolonged, possibly repair work. I'm not downgrading the necessity of greater efficiency in new homes or the need to progress with our building practices. Potentially incorporating this insulation with other innovations may be the answer. Though constructing an airtight home and placing the survival of it 100% in the hands of a costly HVAC system is not.

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