What is Carbon Fiber?

science engineering

Carbon fiber is the common name used to refer to plastic reinforced by a graphite textile. Less frequently, the term is used to describe the textile itself, but it is pretty much useless unless embedded in plastic. Carbon fiber is known alternatively as carbon fiber reinforced plastic or carbon fiber composite. The plastic typically used is epoxy.

Carbon fiber is very expensive, but has a fantastic weight-to-strength ratio. Attempts to put it into mass production have so far failed, due to inadequate demand, the customized nature of most carbon fiber parts, and a lack of skilled craftsmen. The material is employed in high-quality cars, boats, bicycles, and planes, including popular Formula One racecars.

Depending on the orientation of the fiber, the carbon fiber composite can be stronger in a certain direction or equally strong in all directions. A small piece can withstand an impact of many tons and still deform minimally. The complex interwoven nature of the fiber makes it very difficult to break.

In terms of weight-to-strength ratio, carbon fiber composite is currently the best material that our civilization can produce in appreciable quantities. Introducing carbon nanotubes into the fiber is currently in research stages, and may offer improved ratios of 10 times or greater – a space age material indeed. Carbon fibers are chemically “grown” on smaller frames with a high surface area, designed to bond to deposited carbon atoms. The frame typically constitutes 2% of the total fiber produced.

A bicycle made of carbon fiber composite typically costs around a few thousand US dollars (USD). Formula One racing cars, which travel at speeds over 320 km/h (200 mph), may cost over a million USD to build and maintain, a cost determined in no small part by the generous use of carbon fiber composite. Large commercial airplanes typically use carbon fiber composites, the increased production of which is the decisive factor for the rapid growth of carbon fiber demand in recent years. Both private and public spaceship projects use carbon fiber as part of the craft's chassis.

In civil engineering, it has been determined that old bridges may be spared from destruction and rebuilding through simple carbon fiber reinforcements, which are comparatively cheaper. If the cost of carbon fiber can be significantly reduced, it may become a universal material for vehicles and small products designed for extreme durability and lightness. The current strategies used for manufacture vary based on application and quantity.

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Posted by: Poe
Most of the information I have found on carbon fiber is about woven material, not the single strand. Most of the facts are written for engineers and math majors, not the layman. I would like some information in a straight-forward, user-friendly format.

For example, how thick is a single strand? How much weight will a single strand of carbon fiber hold? Will it oxidize when exposed to a flame of, say, 500 degrees Fahrenheit? Does the process of oxidation weaken the fiber? Is this a fast process, although I do not mean burning or exploding, or does it take place over an appreciable amount of time? When oxidizing, does it come to a point of complete disintegration or will it maintain structural cohesion? (Iron oxide, for example, does not disintegrate but it's structural integrity isn't high, either.)

There is a product called, I believe, a tow: several strands constituting one long line. How thick are these and how much weight do they hold per single line.

I know there are different kinds of carbon fiber, but I'm interested in any that may have the good mix of these abilities: carries a load, relatively inert to a low temperature flame and does not stretch appreciably.

Much obliged


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